Custom-shaped plastic cards
Make the shape useful before making it unusual.
A custom profile changes handling, artwork clearance, packing and sometimes how the card works with a holder or reader. Start with the use and physical constraints.
Shape with a purpose
The outline should strengthen recognition without weakening use.
A distinctive shape can support an event, programme or identity, but awkward corners, narrow areas and untested expectations can compromise the finished piece.
Confirm the actual shape route and job-specific template before placing important artwork.
- Shape
- Handling
- Edges
- Template
- Packing
Plan the card
Resolve the physical outline before final artwork
The team will confirm a suitable shape and cutting route against the card use, artwork and handling requirements.
- 01Card use
- How the person carries, presents or stores the card
- 02Outline
- The intended silhouette and any reference dimensions
- 03Safe edges
- Corners, narrow sections and handling considerations
- 04Artwork template
- The confirmed cut line, bleed and safe zones
- 05Personalisation
- Variable details that must fit the usable area
- 06Packing
- How the custom shape is grouped and delivered
Build the brief
Bring a scaled outline or reference object
Describe the functional reason for the shape so the team can test whether it suits the card and artwork.
Include in the brief
- Intended use
- Overall dimensions
- Outline reference
- Required artwork area
- Personalisation
- Quantity
- Packing and delivery
Card quote
Ready to discuss custom die-cut cards?
Include the intended use, quantity, artwork status, delivery location and the decisions above. The team will confirm what is practical for custom die-cut cards.